The down-the-hole (DTH) drilling rig is a highly efficient drilling machine designed for medium to hard rock formations. It is typically used in combination with a DTH hammer and is widely applied in projects such as mine blast holes, geothermal wells, water wells, and foundation pile drilling. The components, advantages, and disadvantages of Down-the-hole (DTH) drilling rig:
Component | Description |
Power System | Provides main power, typically via a diesel engine or electric motor. |
Hydraulic System | Controls feed, rotation, lifting, etc., consisting of pumps, valves, cylinders, and piping. |
Feed System | Pushes the drill string downward, often chain, rack-and-pinion, or cylinder-driven. |
Rotation Unit | Provides torque to rotate the drill rods and drive the DTH hammer. |
Drill Frame / Crawler Chassis | Supports the rig body and enables movement and positioning on site. |
DTH Hammer | A pneumatic impact device that delivers direct percussive energy to the bit for breaking rock. |
Air Compressor (external) | Supplies high-pressure air for operating the hammer and removing cuttings. |
Control System | Human-machine interface for manual or remote control of the machine’s functions. |
Advantage | Explanation |
Suitable for Hard Rock | The percussive force acts directly on the drill bit, enabling efficient penetration of rock with hardness f ≥ 8. |
High Drilling Efficiency | Combined rotary and percussive drilling is fast and effective, especially for deep holes. |
Large Hole Diameter & Good Verticality | Ideal for straight, deep boreholes; typical diameters range from 90mm to 300mm. |
High Level of Automation | Modern rigs often feature full hydraulic control, with optional remote or program-based operation. |
Strong Cuttings Removal | High-pressure air efficiently removes rock cuttings, reducing the risk of sticking. |
Stable Structure | Crawler-type design allows the rig to move effectively across uneven terrain. |
Disadvantage | Explanation |
High Dependence on Compressor | Requires a large-capacity air compressor, which increases fuel consumption and cost. |
Unsuitable for Soft Soils | Inefficient and unstable in loose or soft formations; may cause collapse. |
Noise and Dust Pollution | Air discharge produces high noise levels and dust, requiring environmental protection. |
High Initial Investment | Both the rig and the compressor are costly. |
Limited Angle Flexibility | Primarily used for vertical or low-angle holes; not ideal for inclined or side drilling. |
l Mining blast holes
l Geothermal wells
l Water wells
l Rock foundation piles
l Open-field deep hole drilling
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